Sunday, September 16, 2012

Currently Be careful refit vehicles

Security & safety while you do the job well should not be ignored not only the cleanliness and, neatness should be considered if you are doing light work service or repair your car in the garage. However, security &
safety while you do the job well should not be overlooked. What are they?



Prior to working under the car, check the car seat on the tripod stand by shaking it. When you are working under a raised car jack and use a solid buffer to hold your car.

When you clean the vehicle using water pressure (air pressure), do not toying with direct air pressure to your body or someone else's body. It can cause accidents and can result in death.

Be careful with fluids dripping when doing work such as flammable liquids (gasoline, diesel, thinner, oil) and brake fluid / lead. Therefore do not smoke at work and avoid ignition by sparks from the ignition system, a short circuit in the electrical and welding as well as when you hit the brake fluid / lead, immediately wash your hands.

When you open the radiator in a state of the motor is hot, do it slowly and carefully. Protect your hands with a rag on the radiator for cooling water can spray out.

Protect your eyes with safety glasses when you do the work grind, drill, weld or perform work using battery electrolyte / water hard. Battery electrolyte is a mixture of water with sulfuric acid. Keep your eyes from hard water
them. If your clothes get wet should be immediately rinsed with hard water soap to prevent damage.

Be careful with hazardous substances and toxic. Arrange with good ventilation when the car is turned on. Open doors and windows for air circulation smoothly.

When cleaning the brakes, avoid using compressed air should use water. That's because the thread / dust asbestos brake and clutch canvas can damage the lungs.



Tuesday, August 28, 2012

Why Steering wheel hard to Driven

Beware of damage to the steering wheel or steering system
The steering system or steering wheel has a very important role in driving. If there is an abnormality and damage of any nature it is necessary to be aware of. One was at the time the vehicle is running, the steering wheel hard driven alias too heavy to be moved. You need to know the causes and conduct tests to determine where the location of the damage:

1. Check the front tires:
� Is the front tire pressure is too low
� Is not quite right front wheel alignment
2. Check if there is a shortage of oil lubricant in the steering gear or tub fat deficiency on the connection - the connection the steering column or the front wheel bearings.
� Dongkraklah vehicle so that both front wheels hanging in the state.
� Check the connections and screws from the steering system is quite robust. The parts that need to be examined are ball joints / front suspension, tie rod ends and base (tie rod).
� How to check the damage you need to be assisted by a friend.
Turn the steering wheel fully to the left, wiggle the steering wheel slightly to the left and to the right.
Then turn the steering wheel to the full right, wiggle the steering wheel slightly to the left and to the right. If the movement is too heavy it signifies less oil / fat.
3. For further improvement, take the car to the garage for repairs of the steering system and carried out the correct settings.

Tuesday, May 29, 2012

Symptoms of leakage currents in Accu

Vehicle battery will run out of charge if there is leakage current
Vehicle battery will run out of charge if there is leakage current. It can is due to short circuit or due to other causes so as if the battery is not current can be loaded. As a result, the car could not start or even worse strike in trip. 
To find the leakage current of the battery, you can know with way as follows:
� Turn off all electric keys in the car to the off position as well as turn the ignition key in the ignition to the off position.
� Open the battery terminals are connected to the polls on the bodywork. Then touch pol terminal on the battery.
� Observe whether seen any leaps and electricity to parts of the touched. If yes it means indicates a short circuit in the battery.
� Immediately take the car to the garage for repair.



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  • Monday, May 14, 2012

    Periodic inspection of the car

    We have to consider in conducting periodic inspections to your car is:
    1. Power Steering Oil
    2. Brake and Clutch (M / T)
    3. Checking Engine Oil height.
    4. Oil Automatic Transmission (Model A / T)
    5. Air Filter
    6. Washer Fluid Reservoir
    7. Engine Cooling System and Reservoir water radiator
    8. battery
    9. Drive Belt (fan belt)
    10. plug
    11. rubber Wiper
    12. Fuel filter
    13. Check the brake condition.
    14. Fuse / fusible link holder.
    15. Lights.
    16. Tire.
    17. Cleaning the Exterior and Interior Vehicle



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  • Tuesday, April 10, 2012

    When the brakes creaked

    Towards the dry season, the rain came down erratically. The result can be instantly soaked car and as soon as it's too dry. And sometimes creaked when the brake was activated in the two conditions.

    Most consumers are very concerned about the advent of sound. But the sound is actually not all that there is a corresponding damage to the car brakes.
    Brake noise can arise because of the canvas.

    However there are so sound that indicates the car's brakes would need to get treatment or even replacement. Here are some causes of brake noise that can be used as a benchmark. Also need to know the pros and cons when you use genuine or counterfeit products that are generally sold at lower prices ..

    The sound is fairly normal
    Otherwise normal creaked when the noise only appears when applying the brakes gently. But it was not issued any noise when the brake is pressed suddenly.

    Sound appears fairly normal, mostly because of the brake pad that is now being traded is the type of semi-metallic. And usually is used for front-wheel drive cars (front wheel drive) and minivans.

    Sounds suspicious
    Berdenyitnya brake noise that occurs at any time the component is enabled. Generally the sound is accompanied by a vibration in the pedal when the driver hit the brakes.

    If this happens immediately recommended him to the garage. Damage that causes symptoms like this can happen on the canvas, rotors and calipers. Usually the replacement of components must be accompanied by the service brakes on the other.

    Replace the original component
    It is recommended to replace the canvas and the original brake pad for your car. Brake pad and the break is made from superior quality just is not very hard. But also not too soft. These components are made rather soft sangaja braking process that goes up with a canvas or a pad that is designed more quickly exhausted.

    On the less good quality product, made of very hard material, so that will make the drum (drum) or dish (dish) brake easily scratched. Such damage would make the brake circuit is not working optimally.

    Avoid drum and disk repair
    Most of the workshop suggested to re-lathe (leveled) drum or disc brakes in the event of the basin or scratches. In theory this could have been running as normal. Especially when turning just a little effort to flatten the curvature or scratches on this component.




    But in fact this activity made the drum or disc brakes easily after undergoing turning it brittle. For the flattening process requires high heat also cause it to become brittle components.

    The results of the turning or resurfacing eat too much 'meat' of components can also make a drum or disc rupture when activated at the next opportunity.

    This activity is only recommended for emergencies. Immediately replace the drum or disc brakes with new products at the next opportunity.


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  • Monday, April 2, 2012

    beware when it rains

    There are many things to watch out for when it rains, including when you drive down the highway standing water on the road. Here we remind you to always be careful:
    1. Note the air inlet on your car if you go through a flooded street. Do not force yourself to go through a puddle of water whose height exceeds the height of the air inlet. In the sedan cars in general are behind the headlights, while on minibuses located on the fender.
    2. If you are stuck flooding and standing water remains below the hole and air channel ignition system then you do not need to turn off the engine exhaust while submerged. Exhaust gas pressure will block the water entering the exhaust. If the engine exhaust even death had no pressure so the water would immediately break into. Just run the car slowly in high rotation at the lowest transmission gear position with a stable.
    3. When driving on wet roads, you should reduce speed. The road is wet it will likely happen is the formation of a layer Aquaplanning triangle between the tire and the road surface. This will make the car lose traction and braking ability.
    4. If you are driving in the rain accompanied by lightning darting you should turn off the car radio. Some of the components inside the car radio is very susceptible terhadapa lightning disturbances.
    5. If the wiper eraser glass jam or run out of water when you are in the middle of the road when it rains. Try to trick an emergency. Look for a shop and buy a dab of soap. Apply soap lengthwise on the top edge of the windshield. Chemicals in the soap will make direct rain water slipping down so that you avoid the frosted glass.
    6. After passing the flood, it is important to check the brakes. Brake components are submerged in water can cause rust and cause damage.


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  • Tuesday, February 7, 2012

    When to Fuel?

    In the majority of vehicle owners will do so refueling the fuel tank is empty alias exhausted. It is indeed true but there was just time to refuel recommended. Of course there's a reason that is your saving efforts. So, when is the best time to refuel?

    A. Refueling should be done at night because:

    * Each of the fuel vaporization process occurs, if the charging is done at night will reduce the evaporation process. Because at night the amount of evaporation would be less than during the day.

    * Due to the amount of fuel that evaporates less at night it means reducing the risk of fuel burned in any given content which makes it much less exposed to heat quickly burned during the day.

    2. Let's not wait for the fuel tank is completely empty to refuel. � It is advisable to leave the fuel during charging. Because when the fuel tank is completely empty


    there will be more water condensation in the tank. It affects the quality of fuel.

    3. Do not forget to always check the fuel supply indicators at all times so that you can control the fuel injection and not run out on the road. [erf/cbrmn/oto]


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  • Japanese way of saving fuel

    Japan is one country that seriously address energy conservation. Demonstrated its seriousness of the concern to find ways to save energy consumption, ranging from small to large impact.
    Starting from that it does not cost anything additional to the berongkos exorbitant. Performed starting from a given voluntarily to incentives. The spirit of Japan to save energy consumption, especially petroleum, deserves two thumbs up and thumbs exemplary. The following will try to implement the spirit of Japan's energy conservation for the life environment of Indonesia.
    The success of energy saving program in Japan is inseparable from the existence of The Energy Conservation Center, Japan (ECCJ), an organization responsible for promoting energy conservation. ECCJ that was built in 1978, or two years after the oil crisis of the world, among others, provide information about conservation technologies, laws and regulations related to conservation, training, testing energy managers, and organizes seminars that promote energy savings.
    Segments of the energy into the target user is the industrial sector, commercial, household, and transportation.
    Expertise and dedication of ECCJ managers, most of them are successful leaders who have retired, causing ECCJ activity is impacting the success of energy conservation in Japan.
    Seriously though minor
    One user sector's fuel consumption is still potential is pressed automotive sector, especially two-wheelers and four-wheel drive. Many of the least fuel consumption by vehicles is mainly determined by the volume (cc) engine. The larger cc, the more the need of fuel per unit distance traveled. Example, 100 cc motorcycle fuel consumed only 1:35 (one liter of fuel for an average mileage of 40 kilometers).
    Compare with a 1000 cc car which has a ratio of 1:12 and cars 2000 cc with a ratio of 1:7. But, for every type of vehicle engine cc size is fixed, there are other factors that influence whether or not wasteful fuel consumption of vehicles, as described below.
    The heavier the vehicle, the more extravagant the vehicle fuel consumption. Car owners have a habit of carrying goods to anywhere the car is running even if the goods are not required. For golf players, golf club store and completeness in the trunk of a car is not unusual that when there is an invitation to play, equipment is available. Weight of a set of golf clubs can reach 1-15 pounds.
    For a relatively old car, which has started being fussy, in the trunk of a car is usually no oil reserves, water, batteries, radiator water, tow rope, and some even keep two spare tire in the trunk.
    All items that do not actually need this added weight of the vehicle and make the machine more extravagant. If it is usually for mileage of 50 kilometers only need 5.5 liters, with the additional burden of "weird" before, the consumption of 5.88 liters of fuel to be more wasteful or 0.38 liters for the same mileage. If there are 100,000 cars in Jakarta that the behavior of car owners as above, then in one day was 38 235 liters of waste occurs. Motorists in Japan only carry auto supplies as needed. Luggage is also limited to only that necessary.
    Vehicle readiness
    From talking with a mechanical workshop, often the driver brought the car to the garage for other purposes such as washing the car, but the mechanic found that there is a breakdown vehicle brake systems. The driver did not realize it until the mechanic told him.
    Vehicle brake system is not good that they can sometimes cause the tire rotation is somewhat restrained by the brake. The indication,




    tire rim to heat up when the car is usually taken to walk, felt the pull of the machine not powered when the car is running slow to stop the car will quickly reach the stop position. If this situation occurs, a more wasteful use of fuel. Therefore, if the driver felt the braking system disorders, do not delay it checked out to the garage.
    State of the heavy traffic in large cities often forcing the driver to accelerate the vehicle from being stopped, and after moving a little sudden need to press the brake pedal. Such behavior is often done at the driver's traffic jams. The reason, if a state vehicle from a stop because of traffic jams began to run slowly, it could be a car on the left or the right of a sudden cut to the front, fill the place left by the car in front of the previous
    That are not often in the interplay of impatient drivers, usually the driver in major cities immediately step on the gas when the car in front of the move. Engine speed in first gear is direct 3000's figures. In fact, only 15 feet had stopped moving again. Therefore, the car should be on the brakes.
    Such behavior is common and causes a lot of wasted fuel. Japanese driver in an orderly manner, not even a traffic jam interplay with each other. Therefore, there's nothing wrong driver Indonesia is also trying to be patient, run the vehicle without imposed gradually.
    Private cars in cities nearly all of them have air conditioning. From observations on the streets, most of the private vehicle air-conditioning turned on while driving. The use of air conditioning is affecting the use of fuel. Several types of car shows that fuel consumption differences vary much between when to use air conditioning with air-conditioning when not in use. For example, when no air conditioning, fuel usage of 1:11, ie 1 liter for 11 kilometers on average. If you use air conditioning, fuel consumption to be 1:7 on average. Had to leave early trip to the office and home that night as far as 2 x 25 kilometer, fuel economy when the car is running without the AC is 2.6 liters per day or up to 30 percent savings.
    Only, how to be comfortable driving in Jakarta without turning on the AC? Easy, left early morning and return after dark so that the air is relatively cool.
    Turn off the engine
    Japan is currently trying to implement custom start off the engine when the vehicle stopped for a red traffic light. Experiments initiated by public transport buses in major cities. Although this has not been loved in Japan, but what they do indicate that whatever they try to suppress the consumption of fuel.
    How to turn off the engine at the traffic light was red may not be appropriate in Indonesia. In addition because of the time it takes for the light turns from red to green from a relatively short time, in that way requires that the car should be in good health.
    Lest, after the engine is turned off for a red light, as would be the start, the machine crashed because The battery is worn out.
    Avoid congestion
    Japanese driver is trying to avoid congestion. Which is to avoid driving at to and from the office. Once upon a time in the travel, tour guide reminded that all passengers re-assembled at 15.00 in order to avoid congestion and move to leave the city no later than 16.00. If the vehicle is running in the middle of traffic, fuel consumption will be much more, but certainly tiring.
    Drivers in big cities in Indonesia can implement the spirit of avoiding this bottleneck. For example, leave early, leave late. When you have to drive at rush hour, seek to find alternative routes to avoid congestion.
    Japanese society does not attempt to create events that may create a traffic jam. Even to create a show in busy traffic location, the event organizers ahead of time had already told the public of the possibility of disruption of traffic, not even informing the alternative pathways.
    In Indonesia are different again. Often weddings, birthday parties and other celebrations to close the public road which causes traffic to be shifted to a more narrow path and further afield.
    Or, if there are weddings in mansions, the streets also become bogged down because of the guests invited are all private car use. What if someone took the initiative to organize a wedding reception in his spare time? For example, on Sunday between the hours of 09:00 to 12:00 hours? The time is unusual. But, surely the streets are not jammed, the fuel is not wasted.
    Opportunities for energy savings in Indonesia is still open. If state officials have appealed to conserve energy usage, follow-up is up to the public. Clearly, saving energy consumption will ensure the achievement of harmony: economic efficiency, environmental protection, and long-term availability of energy.




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  • Sunday, February 5, 2012

    THE CONVENTIONAL SYSTEM OF ELECTRICAL DISTRIBUTION IN AUTOMOBILES

    An electrical distribution system groups electric generators, electrical  loads, their interconnection elements, and the management and protection systems of this interconnection.
    This system has the primary responsibility to generate electrical energy from the mechanical energy coming from the rotational shaft of the explosion motor. Second, it has the responsibility to distribute this energy to those loads that demand it and to store the rest. As Figure 1.1 shows, three main subsystems can be identified in a conventional distribution system of any car.

    1.3.1 BATTERY AND ITS CHARGING SYSTEM
    The battery is an electrical storage device whose function is to store the energy, usually thanks to an  electrochemical process, that is generated by the generator device and is not consumed by the loads. Moreover, it allows the supply of the loads even when the motor is stopped and provides the peak of energy demanded when the motor starts. The charging system, usually composed by an alternator, a rectifier, and a voltage regulator, keeps the optimal level of charge of the battery to supply the loads.

    1.3.2 MOTOR STARTER SYSTEM
    Nowadays a small DC motor, with less than 3 kW of power, forces the crank of the explosion motor until the appearance of ignition of the air-fuel mixture in the cylinders. The ignition usually appears after a few seconds, and during the first hundreds of milliseconds the consumed current can exceed 500 A.

    1.3.3 MANAGEMENT SYSTEM
    Today automobiles have a very complex management system. One part has the responsibility of the interconnection and the protection of the loads: body electrical systems, lighting systems, in-car entertainment, and so on. Another part controls and defines the optimal parameters for a correct behavior of the motor. Finally, the chassis control system looks after the brake management, the suspension, and, in general, the active security systems of the automobile.




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  • Handbook of Automotive Power Electronics and Motor Drives
    Edited by
    Ali Emadi
    Illinois Institute of Technology
    Chicago, Illinois, U.S.A.
    Boca Raton


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  • Tuesday, January 3, 2012

    Tip - Check the Oil and Water Radiator

    You've upset with the performance of your car engine? If yes, then from now you should be more concerned. For more diligent care, the possibility of car crashes in the middle of the road is also small.

    Caring for the car is tricky. But if you are patient and have discipline, you can do it yourself, do not always have to be fully handed over to the mechanic.

    There are several things that must be examined and considered in conducting their own care. First, you must diligently examine it carefully grease (oil) engine. The trick, pull the oil stick. Make sure the oil is at full mark.


    If the oil is less, can be added up to a full mark. Not only that, the oil could be due to reduced oil leaks. For a time that you also look down. If there is seepage of oil, means that there are components that are damaged.

    Screening also can be done by looking at the floor, where the car was parked. If there no trace of oil, then do not let the condition persist.

    The next step feel with your fingers the oil viscosity. If it still looks clear and thick, do not rush to change the oil even if the distance exceeds 5,000 km. Conversely, if it looks watery and cloudy, oil immediately replaced with new ones, although the distance is still less than 5,000 km.

    It can be caused by a jammed traffic conditions. So even though the car in the condition of stationary or moving slowly, but the engine continued to burn.

    Do not forget to replace the oil filter. Replacement can be done every two times to change the engine oil or depending on the condition of your car.

    After the oil affairs in order, beralihkan into water cooling radiator. Also make sure the water is always at the full rate (full). When reduced, immediately add. If it runs out of water, then the engine temperature can be high, the car was crashed.

    If the above methods you may have applied, at least, reduced the risk of car crashes. You can waltz on the road with ease.



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  • Monday, January 2, 2012

    Sheet metal pressworking - Materials for Automobile Bodies

    The majority of parts comprising the bodywork of a current mass produced motor vehicle are shaped by pressworking, i.e. a sheet metal blank is made to conform to the required contour largely by a mixture of drawing and stretching within the initial main draw die. This first operation is illustrated in Fig. 5.1 which shows the cast iron main draw tool set mounted within the press frame. This is normally followed by four or five subsequent operations in tandem which in turn consolidate the features
    of the panel (�restrike�) and then progressively trim the peripheral shape and pierce holes where required.
    Loading the press can be done manually or by using a destacking and feeding mechanism whereby batches of sheet are delivered to the side of the press, the sheets magnetically separated and delivered into the jaws of the press by transfer using rubber suckers or a sliding roller mechanism. Lubricant can be pre-applied electrostatically or by spraying on entry to the press.
    This type of tandem line was popular 20 years ago but in more recent years massive investment has been made in enclosed progression or tri-axis presses of the type shown in Fig. 5.2. Four successive operations are carried out within a massive enclosed frame, the parts being moved from one station to another by a walking beam transfer system. Typically, a Hitachi Zosen 5000 tonne cross bar feed press operates at speeds up to 15 strokes per minute and die changes can be effected in 5 minutes, and the target running efficiency is in excess of 70 per cent. The running of such an installation1 calls for exceptional cleanliness and accuracy and effects such as �pimpling� due to the impression of small particles of atmospheric debris or zinc from cut edges of coated steel blanks can cause serious problems due to the high number of panels produced before  detection (often not until the painting stage) and on general productivity.
    As this is the type of press that will feature more often in the future it is worth reiterating precautions that have to be taken to run such a line efficiently:
    � More efficient and uniform packaging from suppliers
    � Controlled processing through blanking operations with optimized die clearances
    � Stillages in stainless steel
    � Environmental controls to ensure the pressure inside the press shop is maintained above that of adjoining facilities
    � Washing equipment incorporating amorphous filtering capable of removing particles down to 5 micrometres in diameter
    � A second washing operation as blanks are automatically fed into the installation Although most of the emphasis of this chapter is concerned with material properties and the relationship with behaviour during component manufacture and how they influence performance, it is nevertheless worth recapping the effect of lubrication during pressing as this has such a profound part to play in performance. Systems used for tandem operations mainly relied on mill-oil plus manually applied high performance paste and recent campaigns sought to replace these with selective spray application. However, this type of system can be unsatisfactory from a housekeeping viewpoint, due to drippage onto the floor of the press bay, so electrostatic or prelubricant
    application of wax films was developed but even at coating weights of 2� 3 g/m2 these still tended to attract particles. It has been found that for tri-axis operation the more accurate tool location associated with this type of new installation, general uplift in washing procedures and slight enhancement of wash-oil lubricity plus chrome plating of critical tool surfaces has enabled most jobs to be run without interruption.
    Careful monitoring of mechanical properties also ensures that the increasingly high levels of drawability and stretchability, now a feature of today�s steels, are fully exploited for each specific job. The more fundamental aspects of the interaction of surface with lubricity will be considered later, together with surface topography.
    At the outset it should be stated that much of the extensive research carried out on the formability of sheet materials is laboratory based and therefore conclusions reached must be qualified by differences in geometric scale, punch velocity, etc. encountered under normal operating conditions in the press shop. Although facilities have improved considerably in recent years, performance will also be subject to operational changes  due to constant reworking of tools, minor changes in tool/press alignment and locational factors arising from the change in press condition/location. Thus the sheet must have a wide tolerance between wrinkling, the unacceptable condition that develops due to the material drawing in too freely at the blank edges, and  splitting/necking due to plastic instability. Above all, however, and this will be a recurrent theme in most
    other chapters, is the need for product consistency. This is emphasized in a classic paper by Butler and Wallace.2 Even with moderate properties the press can be set to run continuously and maintain a high level of productivity, but if material properties fluctuate from very good to very bad then frequent changes become necessary with attendant frustrations which further add to downtime and variable quality.


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  • Materials for Automobile Bodies
    Geoff Davies F.I.M., M.Sc. (Oxon)
    AMSTERDAM
    Butterworth-Heinemann
    An imprint of Elsevier
    Linacre House, Jordan Hill, Oxford OX2 8DP
    200 Wheeler Road, Burlington MA 01803

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